The most common kind of custom patches is Embroidered Patch. Embroidered patches were first used in the 1800s. As the advancement in technology took place, new kinds of patches were developed including the Woven Patches, Printed Patches, Chenille Patches, and Bullion Crests.
The base of these kinds of patches is twill. Twill is a type of weave fabric with diagonal patterns. Embroidered custom patches can have 50% to 100% thread coverage. Embroidered patches are common in uniforms, jackets, hats, and bags. Some companies use these patches on the branding of their products.
These patches are the closest to embroidered patches in terms of appearance as they also incorporate threads in order to apply details and texts on the surface of the patches. Woven custom patches can be of different shapes and sizes. The material used for these kinds are micro-polyester threads.
The details and texts appear more legible in woven patches compared to the embroidered ones because the threads used are thinner. They also allow a smooth appearance. The threads were not rising like those sewn on twills.
Woven patches are a great choice if your design has to be detailed and is intricate like human faces, specific type of vehicles, landmarks, and landscapes.
In these kinds of patches, dye sublimation or silk-screen printing is used. This is the same method in applying custom designs to personalized t-shirts, mugs, and lanyards. Ink of unlimited color choices is applied to the twill base of the printed patches.
These are common in schools and universities. Their printed patches contain their logos. Printed patches are easy and fast to make as compared to the embroidered patches. The finish of these patches is almost similar to printed photographs so they definitely permit complicated designs and letterings.
Chenille or Letterman patches are the ones that you can see on varsity jackets. They are very flexible in terms of shape. What differentiate them from other kinds of custom patches is their softness and furry like appearance.
Chenille patches cannot be as detailed as a printed or a woven patch. They usually come in letters, numbers, or simple objects. They are also used in journaling.
These kinds are actually the bases of printed and name patches. However, there is no printed detail or text. They have no design at all. Blank patches are made of twill. They come in over-locking borders.
They are the perfect choice of customers in a tight deadline. Blank patches can be customized for later, if needed.
These patches are one of the variations of embroidered patches. Name patches are commonly used by sales clerk, cashiers, servers, and other staff on fast food restaurants, groceries, and malls. The names of these employees are embedded on a blank patch.
The name patches served as a professional identifier. The bosses and customers of the said establishments can easily identify who’s who if needed.
Soft Rubber PVC Patches
These are the latest innovation on custom patches. These patches employ a rubber PVC material as the base and a 3D mold to apply the details.
They do not consist of twill or any base fabric and threads like traditional patches. Patches collectors should definitely check out these high-tech and special soft rubber PVC patches.
This is another special kind of patches. Bullion crests are also embroidered. They are, however, thicker and firmer than a regular embroider patch. Their additional materials are wire, metallic threads, felt, velvet, and beads.
Bullion crests are used in military uniforms. These are also the kinds of patches of the elite clubs, fraternal groups, and other special organizations. Additionally, bullion crests are handmade; they are created by skilled artists.